May 13, 2024
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Service categories
Service Lines
IoT Development
Domain focus
Manufacturing
Programming language
C/C++
Challenge
Monitoring of the red-hot billets and comparing with its exact parameters with human efforts are very difficult
The advantage of this system is it elimanites human efforts and that results in the proper identification of the manufacturing errors
Therefore, this whole system needs to be digitally operated with minimum human intervention for the simplified functioning of the whole process using AI/ML Also, crucial protection must be provided to the whole system at the hardware edge.
Monitoring of the red-hot billets and comparing with its exact parameters with human efforts are very difficult
The advantage of this system is it elimanites human efforts and that results in the proper identification of the manufacturing errors
Therefore, this whole system needs to be digitally operated with minimum human intervention for the simplified functioning of the whole process using AI/ML Also, crucial protection must be provided to the whole system at the hardware edge.
Solution
Overview of offered system is depicted as per Figure. Proposed System for performing above measurements shall comprise of the following:
Vision Based System for Measurement of Width, Height and Rhomboidity.
Laser Sensor for Measurement of Vertical Bend, Horizontal Bend and Length.
Laser Sensor for Measurement of Displacement.
Motion System having about 13M Travel for positioning of Laser Sensor.
MS / AL Frame Mounting the Motion System and Sensors.
MS Stand for Installation for Mounting Frame on the Ground.
Sensor & System for Measurement of Section Dimensions (Height, Width).
System Computer, Control Panel, Customized Application Software.
Automatic generation of Test Report.
Data Communication with Owners Network.
Overview of offered system is depicted as per Figure. Proposed System for performing above measurements shall comprise of the following:
Vision Based System for Measurement of Width, Height and Rhomboidity.
Laser Sensor for Measurement of Vertical Bend, Horizontal Bend and Length.
Laser Sensor for Measurement of Displacement.
Motion System having about 13M Travel for positioning of Laser Sensor.
MS / AL Frame Mounting the Motion System and Sensors.
MS Stand for Installation for Mounting Frame on the Ground.
Sensor & System for Measurement of Section Dimensions (Height, Width).
System Computer, Control Panel, Customized Application Software.
Automatic generation of Test Report.
Data Communication with Owners Network.
Results
Width, Height Rhomboidity shall be measured at one End of Red-Hot Billet shall be measured through Non-Contact Type Vision Based Automatic Measurement System.
One Non-Contact Type Laser Sensor shall be used for Measurement of Vertical Bend, Horizontal Bend and Length Red Hot Billets.
Laser Sensor shall be Mounted on Instrument Plate of Linear Motion System having a Travel distance of about 13 M.
One Non-Contact Type Laser Sensor shall be used position feedback of Instrument Plate.
Motion System shall be fitted on a rigid precise aluminum Frame.
Motion System Frame shall be installed on the ground on MS Support Structure.
Laser Sensor shall be moved horizontally along full Billet full length of Billet to measure Vertical Bend, Horizontal Bend and Length of Billets.
Width, Height Rhomboidity shall be measured at one End of Red-Hot Billet shall be measured through Non-Contact Type Vision Based Automatic Measurement System.
One Non-Contact Type Laser Sensor shall be used for Measurement of Vertical Bend, Horizontal Bend and Length Red Hot Billets.
Laser Sensor shall be Mounted on Instrument Plate of Linear Motion System having a Travel distance of about 13 M.
One Non-Contact Type Laser Sensor shall be used position feedback of Instrument Plate.
Motion System shall be fitted on a rigid precise aluminum Frame.
Motion System Frame shall be installed on the ground on MS Support Structure.
Laser Sensor shall be moved horizontally along full Billet full length of Billet to measure Vertical Bend, Horizontal Bend and Length of Billets.